Enerpac VM43 User Manual download pdf

POWERFUL SOLUTIONS. GLOBAL FORCE.

Instruction Sheet

VM/VC-3/3L/4/4L/15/15L/20/20L, VM33/33L/43/43L

MANUALLY OPERATED CONTROL VALVES

L1057 Rev. C 08/12

1.0 IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. Shipping

damage is not covered by warranty. If shipping damage is found,

notify carrier at once. The carrier is responsible for all repair and

replacement costs resulting from damage in shipment.

SAFETY FIRST

2.0 SAFETY ISSUES

Read all instructions, warnings and cautions

carefully. Follow all safety precautions to avoid

personal injury or property damage during system

operation. Enerpac cannot be responsible for damage or injury

resulting from unsafe product use, lack of maintenance or

incorrect product and/or system operation. Contact Enerpac

when in doubt as to the safety precautions and operations. If you

have never been trained on high-pressure hydraulic safety,

consult your distribution or service center for a free Enerpac

Hydraulic safety course.

Failure to comply with the following cautions and warnings could

cause equipment damage and personal injury.

A CAUTION is used to indicate correct operating or maintenance

procedures and practices to prevent damage to, or destruction of

equipment or other property.

A WARNING indicates a potential danger that requires correct

procedures or practices to avoid personal injury.

A DANGER is only used when your action or lack of action may

cause serious injury or even death.

WARNING: Wear proper personal protective gear when

operating hydraulic equipment.

WARNING: Stay clear of loads supported by

hydraulics. A cylinder, when used as a load lifting

device, should never be used as a load holding device.

After the load has been raised or lowered, it must always be

blocked mechanically.

WARNING: USE ONLY RIGID PIECES TO HOLD

LOADS. Carefully select steel or wood blocks that are

capable of supporting the load. Never use a hydraulic

cylinder as a shim or spacer in any lifting or pressing application.

DANGER: To avoid personal injury keep hands

and feet away from cylinder and workpiece during

operation.

WARNING: Do not exceed equipment ratings. Never

attempt to lift a load weighing more than the capacity of

the cylinder. Overloading causes equipment failure and

possible personal injury. The cylinders are designed for a max.

pressure of 700 bar [10,000 psi]. Do not connect a jack or

cylinder to a pump with a higher pressure rating.

Never set the relief valve to a higher pressure than the

maximum rated pressure of the pump. Higher settings

may result in equipment damage and/or personal injury.

WARNING: The system operating pressure must not

exceed the pressure rating of the lowest rated

component in the system. Install pressure gauges in the

system to monitor operating pressure. It is your window to what

is happening in the system.

CAUTION: Avoid damaging hydraulic hose. Avoid sharp

bends and kinks when routing hydraulic hoses. Using a

bent or kinked hose will cause severe back-pressure.

Sharp bends and kinks will internally damage the hose leading

to premature hose failure.

Do not drop heavy objects on hose. A sharp impact

may cause internal damage to hose wire strands.

Applying pressure to a damaged hose may cause it to

rupture.

IMPORTANT: Do not lift hydraulic equipment by the

hoses or swivel couplers. Use the carrying handle or

other means of safe transport.

CAUTION: Keep hydraulic equipment away from

flames and heat. Excessive heat will soften packings

and seals, resulting in fluid leaks. Heat also weakens

hose materials and packings. For optimum performance do not

expose equipment to temperatures of 65°C [150°F] or higher.

Protect hoses and cylinders from weld spatter.

DANGER: Do not handle pressurized hoses.

Escaping oil under pressure can penetrate the skin,

causing serious injury. If oil is injected under the skin,

see a doctor immediately.

MAKE SURE ALL HYDRAULIC CONNECTIONS

ARE MADE TO THE PROPER PORTS.

Index:

English . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5

Français . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10

Deutsch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-15

Italiano . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-20

Español . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21-25

Nederlands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-30

Portuguese . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-35

Swedish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36-40

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41-45

Loctite 222

Rounded Edge Down

Bord arrondi vers le bas

Runde Kante unten

Bordo arrotondato

verso il basso

Borde redondeado

hacia abajo

Afgeronde kant omlaag

Lateral arredondada

para baixo.

Rundad kant nedåt

Repair Parts Sheets for this product are available from the

Enerpac web site at www.enerpac.com, or from your nearest

Authorized Enerpac Service Center or Enerpac Sales office.

www.enerpac.com

Handtagsenhet

1 2 3 4 5 6 ... 47 48

Summary of Contents

Page 1 - Instruction Sheet

POWERFUL SOLUTIONS. GLOBAL FORCE.Instruction SheetVM/VC-3/3L/4/4L/15/15L/20/20L, VM33/33L/43/43LMANUALLY OPERATED CONTROL VALVESL1057 Rev. C 08/121.0

Page 2 - 5.0 OPERATION

SCHÉMAS DE DISTRIBUTEURS 4 VOIES MANUELSDistributeurs du type manuel Distributeurs du type manuel verrouillableAvance-Neutre/Maintien-Rentrer Avance-N

Page 3 - 9.0 STORAGE INSTRUCTIONS

www.enerpac.com11BedienungsanleitungVM/VC-3/3L/4/4L/15/15L/20/20L, VM33/33L/43/43LMANUELL BETÄTIGTE REGELVENTILEL1057 Rev. C 08/121.0 WICHTIGE VERFAH

Page 4 - 3-WAY MANUAL VALVE DIAGRAMS

Komponenten einen Sprungvollausfall erleiden, was schwereVerletzungen hervorrufen kann.WARNUNG: Sicherstellen, dass die anlage stabilisiert,bevor eine

Page 5 - 4-WAY MANUAL VALVE DIAGRAMS

5.1 Einstellung des Überdruckventils (ModelleVM33/33L/43/43L)Pumpen der Z-Klasse sind mit einem vom Benutzer einstellbarenÜberdruckventil ausgestatte

Page 6 - Fiche dʼinstructions

HYDRAULIKSCHALTPLÄNE DES 3-STELLUNGS-WEGEVENTILSManuelle Ventile Manuell gesperrte VentileAusfahren-Neutral/Halt-Zurückziehen Ausfahren-Neutral/Halt-Z

Page 7 - 5.0 FONCTIONNEMENT

Manuelles 4-Stellungs-Wegeventil VC-4 Manuell betätigtesVorsteuerventil: Mit Hilfeder Tippschaltungkönnen in der Mittelstellung die Zylinderhydraulisc

Page 8

Foglio IstruzioniVALVOLE A COMANDO MANUALE VM/VC-3/3L/4/4L/15/15L/20/20L, VM33/33L/43/43L161.0 NOTA IMPORTANTEIspezionare visivamente tutti i compone

Page 9

AVVERTENZA: Utilizzare i cilindri idraulici solo se igiunti del sistema sono debitamente accoppiati. Se ilsovraccarico del cilindro diventa eccessivo,

Page 10 - Monté sur pompe

5.1 Regolazione della valvola di scarico (ModelliVM33/33L/43/43L)Le pompe della classe Z sono equipaggiate con una valvola discarico regolabile da par

Page 11 - SICHERHEIT GEHT VOR

DIAGRAMMA CARATTERISTICA VALVOLE MANUALI A 3 VIEValvole manuali Manual Locking ValvesAvanzamento-Neutro/Chiusura-Rientro Avanzamento-Chiuisura-Rientro

Page 12 - 5.0 BETRIEB

2WARNING: Only use hydraulic cylinders in a coupledsystem. Never use a cylinder with unconnected couplers.If the cylinder becomes extremely overloaded

Page 13 - Einstellschraube

PT"GP""GP"TAB"GA""GB"DIAGRAMMA CARATTERISTICA VALVOLE MANUALI A 4 VIEValvole di tipo manuale Valvole di blocca

Page 14 - Rohrleitungsmontage

211.0 IMPORTANTES INSTRUCCIONES DE RECEPCIÓNInspeccione visualmente todos los componentes para verificar sihay daños de envío. Debido a que la garant

Page 15 - Montage an der Pumpe

ADVERTENCIA: Asegurese que el equipo sea antes delevantar la carga. El cilindro debe colocarse sobre unasuperficie plana capaz de soportar la carga. D

Page 16 - VALVOLE A COMANDO MANUALE

23NOTA: Para lograr un ajuste preciso, disminuir la presiónhasta un valor inferior al de ajuste final y a continuaciónaumentar la presión hasta alcanz

Page 17 - 5.0 FUNZIONAMENTO

DIAGRAMAS DE VÁLVULAS MANUALES DE 3-VÍASVálvulas Manuales Válvulas de retención manualAvanzar-Neutro/Sostener-Retraer Avanzar-Sostener-RetraerVálvula

Page 18 - Regolare la vite

Válvula direccional de4-vías manual VC-4Válvulas remotasaccionadasmanualmente. Permite elcontrol con los dedos para el avancey la retracción con acci

Page 19 - Attacco sulla pompa

261.0 BELANGRIJKE INSTRUCTIES BIJ ONTVANGSTControleer visueel alle onderdelen op schade opgelopen tijdens deverzending. Schade opgelopen tijdens de v

Page 20

WAARSCHUWING: Gebruik hydraulische cilinders enkelin een aangesloten systeem. Nooit een cilinder gebruikenmet koppelingen die niet aangesloten zijn. A

Page 21 - Hoja de Instrucciones

1. Installeer een meter op de pomp. Als een apparaat uitgerustis met een optionele druktransductor, moet wordengeverifieerd dat de "DRUK INSTELLE

Page 22

3-WEG KLEPPEN SCHEMA'SHandmatig bediende kleppen Handmatig bediende blokkeerkleppenVerplaatsen-Neutraal/Houden-Intrekken Verplaatsen-Houden-Intre

Page 23 - 8.0 SISTEMA HIDRÁULICO

3Figure 26.0 TROUBLE SHOOTING1. System will not build pressure. Check relief valve in thecontrol valve or in the pump, for proper setting (see pumpre

Page 24 - Montaje por Bomba

Op afstand gemonteerd MountedVC-4 Handmatigbediende 4-wegrichtklep -Handmatig, op afstandbediende klep. Metvingertipbediening voorhet verplaatsen en i

Page 25 - Avanzar-Sostener-Retraer

31Folha de instruçãoVÁLVULAS DE CONTROLE COM ACIONAMENTO MANUALVM/VC-3/3L/4/4L/15/15L/20/20L, VM33/33L/43/43LL1057 Rev. C 08/121.0 INSTRUÇÕES IMPORTAN

Page 26 - HANDBEDIENDE REGELKLEPPEN

AVISO: CERTIFIQUE-SE QUE A INSTALAÇÃO SEJAESTÁVEL ANTES DE LEVANTAR A CARGA. Oscilindros deverão ser posicionados em uma superfícieplana para suporta

Page 27 - 5.0 WERKING

332. Acione a bomba para permitir o aquecimento do óleo.3. Solte a porca trava do parafuso de ajuste.4. Mude a posição da válvula e coloque pressão no

Page 28 - 9.0 OPSLAGINSTRUCTIES

DIAGRAMA DA VÁLVULA DE 3-VIAS MANUAL Válvulas manuais Válvulas de travamento manualAvançar Neutro/Espera-retrair Avançar-esperar-retrairVálvulas de 3-

Page 29 - 3-WEG KLEPPEN SCHEMA'S

Montagem remotaVálvula direcional de4-vias VC-4 manual –Válvula remotaoperada manualmente.Permite controle digitalpara avanço e retração doscilindros

Page 30 - 4-WEG KLEPPEN SCHEMA'S

InstruktionsbladVM/VC-3/3L/4/4L/15/15L/20/20L, VM33/33L/43/43LMANUELLT STYRDA RIKTNINGSVENTILER361.0 VIKTIGA MOTTAGNINGSINSTRUKTIONERKontrollera att i

Page 31 - Folha de instrução

VARNING! SÄKERSTÄLL ATT UPPSTÄLLNINGEN ÄRSTABIL INNAN DU LYFTER LAST. Cylindrar skallplaceras på en plan yta som kan bära lasten. Använd encylinderbas

Page 32

7. Kontrollera det slutliga trycket igen genom att slå om ventilenoch trycksätta systemet.Figur 26.0 FELSÖKNING1. Systemet bygger inte upp tryck. Kon

Page 33 - 7.0 MANUTENÇÃO

39VC-3 manuell 3-vägsriktningsventil –Montera denna på någon behändigplats i systemet där du behöver enkontrollpunkt.VC-15 manuell 3-vägsriktningsvent

Page 34 - Bomba fixada

VC-3 Manual 3-Way Directional Valve –Mounts at any convenient locationin system where control point isneeded.VC-15 Manual 3-WayDirectional Valve –Clos

Page 35

40FjärrmonteradVC-4 manuell 4-vägsriktningsventil –Manuellt fjärrstyrd ventil.Ger digfingertoppskontroll avkraftframföring och -tillbakadragning avcyl

Page 36 - 2.0 SÄKERHETSFRÅGOR

41L1057 Rev. C 08/12 www.enerpac.com

Page 37

3 - In Use132AB42

Page 38 - 9.0 FÖRVARINGSINSTRUKTIONER

AB43

Page 39 - Fjärrmonterad

APTAPTAPTAPTAPTAPTVM33VM33LPTA"GA""GP""GP"TPTA"GP""GP""GA"T44

Page 40

4APTBPTA BPTABAPTBAPTBPTA BVM43VM43PTAB"GA""GB""GP""GP"TPT"GP""GP"TAB"GA""G

Page 41

Page 42

Page 43

Australia and New ZealandActuant Australia Ltd. Block V Unit 3Regents Park Estate391 Park RoadRegents Park NSW 2143(P.O. Box 261) AustraliaT +61 (0)2

Page 44

5Remote MountedVC-4 Manual 4-WayDirectional Valve –Manually operated remotevalve. Allows finger tipcontrol for powered advanceand retraction of cylind

Page 45

61.0 INSTRUCTIONS IMPORTANTES RELATIVES À LA RÉCEPTION Inspecter tous les composants pour vous assurer qu’ils n’ont subiaucun dommage en cours d’expé

Page 46

En cas d’injection d’huile sous la peau, contacter immédiatementun médecin.AVERTISSEMENT : Utiliser des vérins hydrauliquesuniquement dans un système

Page 47

5.1 Réglage de la soupape de retour (modèlesVM33/33L/43/43L)Les pompes de classe Z sont dotées d’une soupape de retourréglable par l’utilisateur (voi

Page 48

SCHÉMAS DE DISTRIBUTEURS 3 VOIES MANUELSDistributeurs manuels Distributeur à verrouillage manuelAvance-Neutre/Maintien-Rentrer Avance-Maintien-Rentrer