Enerpac SafeLink User Manual download pdf

POWERFUL SOLUTIONS. GLOBAL FORCE.

Instruction Sheet

SafeLink Pallet Monitoring System

1.0 IMPORTANT RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. Shipping

damage is not covered by warranty. If shipping damage is found,

notify carrier at once. The carrier is responsible for all repair and

replacement costs resulting from damage in shipment.

SAFETY FIRST

2.0 SAFETY ISSUES

Read all instructions, warnings and cautions

carefully. Follow all safety precautions to

avoid personal injury or property damage

during system operation. Enerpac cannot be responsible for

damage or injury resulting from unsafe product use, lack of

maintenance or incorrect product and/or system operation.

Contact Enerpac when in doubt as to the safety precautions and

operations.

A CAUTION is used to indicate correct operating or maintenance

procedures and practices to prevent damage to, or destruction of

equipment or other property.

A WARNING indicates a potential danger that requires correct

procedures or practices to avoid personal injury.

A DANGER is only used when your action or lack of action may

cause serious injury or even death.

Failure to comply with the following hazard alert statements could

cause equipment damage and/or personal injury:

WARNING: Make no modiﬁ cations to any SafeLink

component. Any modiﬁ cations to the product not

expressly approved by Enerpac could void the user’s

authority to operate the product. Contact Enerpac factory for more

information.

WARNING: SafeLink products must only be serviced by a

qualiﬁ ed electronic technician. For factory authorized

repair service, contact the ENERPAC Authorized Service

Center in your area.

WARNING: Never use any component of the SafeLink

system as a sensing device for personal protection. Doing

so could lead to serious injury or death. The SafeLink

system does NOT include the self-checking redundant circuitry

necessary to allow its use in personal safety applications. A sensor

failure or malfunction can cause either an energized or de-

energized sensor output condition.

WARNING: Some SafeLink components are powered by

a 3.6 volt lithium battery. As with all batteries, there is a

ﬁ re, explosion, and severe burn hazard risk. Do not burn

or expose the battery to high temperatures. Do not recharge,

crush, disassemble, or expose the contents to water.

WARNING: All live supply circuits must be disconnected

before wiring the machine control.

WARNING: To avoid personal injury, keep hands and feet

away from ﬁ xture cylinder(s) and workpiece during

operation.

Note: All speciﬁ cations published in this document are subject to

change. Enerpac reserves the right to modify the speciﬁ cations of

products without notice. Enerpac reserves the right to update or

change documentation at any time.

L3080 Rev. D 06/14

1 2 3 4 5 6 ... 15 16

Summary of Contents

Page 1 - SAFETY FIRST

POWERFUL SOLUTIONS. GLOBAL FORCE.Instruction SheetSafeLink Pallet Monitoring System1.0 IMPORTANT RECEIVING INSTRUCTIONSVisually inspect all compone

Page 2 - 3.0 SPECIFICATIONS

10.0 TYPICAL SYSTEM LAYOUTSFigure 18, Basic System with I/O Machine Interface(SLS-1 or SLS-2 with SLR-1)machine controllerOutput to machine controll

Page 3

Figure 20, Larger System with Modbus RTU Machine Interface(SLS-1 or SLS-2 with SLR-1) SLR-1 “RECEIVE” unitOutput to machine controller: Modbus RTU

Page 4

12Figure 22, Basic System with I/O Machine Interface(SLS-3 with SLR-2)machine controllerOutput to machine controller: 24 VDC from RECEIVE unit. SLR

Page 5

13 SLR-2 “RECEIVE” unitOutput to machine controller: Modbus RTU RS-485.machine controllerPALLET #3Input #1Input #2Input #3SLS-3 “SEND” unitPALLET

Page 6

Output to machine controller: Ehternet IP or Modbus TCP/IP. SLR-2 “RECEIVE” unit SLEB-1 “ETHERNET BRIDGE” SLCS-1“SPLITTER CABLE”machine con

Page 7 - 8.4 Checking Signal Strength

1511.0 MAINTENANCEFollow these instructions to perform basic maintenance tasks.11.1 Replacing The Main Body GasketCheck the main body gasket every t

Page 8

Australia and New ZealandActuant Australia Ltd. Block V Unit 3Regents Park Estate391 Park RoadRegents Park NSW 2143(P.O. Box 261) AustraliaT +61 (0)2

Page 9 - 9.3 Holding Registers

Table 1 - General Speciﬁ cationsIP Rating Meets IEC IP67 Standards. Dust tight, immersion up to one meter.SEND UNITINPUT CAPABILITIES: SLS-1 & SL

Page 10 - 10.0 TYPICAL SYSTEM LAYOUTS

5.0 MAJOR FEATURES AND COMPONENTSNote: The Enerpac SLCS-1 Power and Communication Splitter Cable (sold seperately - see Figure 17) is required for us

Page 11

6.0 INSTALLATION6.1 OverviewThe SafeLink wireless pressure monitoring system continuously monitors the clamping pressure in a ﬁ xture during the ma

Page 12

Input 1 Terminal(DI1)Input 2 Terminal (DI2)SLS-3 Only:Input 3 Terminal (DI3)Ground Terminal (GND)Figure 5, Send Unit Terminal Block (SLS-1, SLS-2, SL

Page 13

Note: The rotary switches on the SLR receive unit are used only to select the desired SLS send unit to be viewed on the receive unit LCD display. They

Page 14

Display will begin scrolling when RECEIVE UNIT is placed in RUN mode.LED #1 will turn GREENwhen SEND UNIT beginscommunicating withRECEIVE UNIT.Figure

Page 15 - 12.0 PRODUCT WARRANTY

Table 6 - Expanded System Data and RecommendationsNumber of ﬁ xtures:SafeLink send unit model number:Number of outputs available from each send unit:R

Page 16

Modbus RTU is the native protocol for the SafeLink system. All wireless devices are organized with a two-byte register for each I/O point. Sixteen reg